How High-Calcium Producers Reduce Mining Costs with Smarter Bulk Material Handling

Calcium Lime Producer Realizes $656,652 Annual Total Cost of Ownership (TCO) Savings with Falk™ Quadrive™
Falk Quadrive Case Study A major producer of high calcium lime was dissatisfied with the high rate of competitor gear drive failures within their first year of operation.

Early gear drive failures created an urgent need for deeper application expertise, prompting the customer to seek a manufacturing partner committed to understanding their operation and solving the problem. Regal Rexnord replaced ten installed gear reducers with Falk Quadrive Shaft Mount Gear Drives.

Why Falk Quadrive Was Chosen:
  • Guaranteed removal
  • Robust, helical design
  • Tapered roller bearings
  • Severe-duty, grease-purged Viton seals
  • Simple Installation
  • Falk’s 3‑year heavy‑duty warranty
The Result:
  • 98% Reduction in TCO
  • Lasts 20x Longer
  • 0 failures in First Year
Talk to one of our expert sales professionals about how our solutions can efficiently power your business.